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Case Study: Facilitating Multi-Output Power Supplies for Surgical Robotics
Pioneering the Advancement of Medical Robotics
Astrodyne TDI equips a prominent medical technology company with its advanced handheld robotics platform, transforming surgical procedures in today's compact operating rooms. This groundbreaking solution effortlessly combines 3-D intraoperative imaging with sophisticated robotic precision tools to improve surgical accuracy and patient outcomes. By employing cutting-edge camera technology, the platform greatly reduces cutting time in knee arthroplasty procedures, resulting in better patient-reported outcomes and faster recovery times. The advantages of robotic-assisted surgery are indisputable, providing patients with a quicker return to an active lifestyle and reduced hospital stays.
Multi-Output Power Supply for Handheld Medical Robotics System
The medical technology company required a highly specialized and customized power assembly that was capable of accommodating a broad input AC range, spanning from 90VAC to 264VAC. This wide range was essential to ensure compatibility with various power sources and to maintain consistent performance across different environments. The assembly needed to function efficiently at frequencies between 48Hz and 62Hz, adhering to Class I Earth Ground specifications to ensure safety and reliability. The company specified the need for output voltages that included a robust primary power supply, referred to as Power Supply #1, which was tasked with delivering a steady 48VDC at a power output ranging from 550 to 600 watts. This was crucial for powering the main components of the handheld robotics system. Additionally, a secondary power supply, known as Power Supply #2, was required to provide 12VDC at a power output between 300 and 400 watts, along with a 5V standby power (5Vsb) to support auxiliary functions and ensure the system's readiness for operation. Furthermore, the company placed significant emphasis on the necessity for GPIO (General Purpose Input/Output) support, which included features such as AC OK, DC OK, and Remote On/Off capabilities. These features were vital for monitoring the power status and enabling remote control of the system, thereby enhancing operational efficiency and safety. The power assembly also had to comply with stringent safety standards, including IEC60601-1, which pertains to the safety of medical electrical equipment, 2MOPP (Means of Patient Protection), BF (Body Floating), and IEC60601-1-2 Class B, which addresses electromagnetic compatibility requirements. These standards were critical to ensure the safety and effectiveness of the medical robotics system in clinical settings.
Astrodyne TDI Power Distribution Solution for Medical Robotics
Astrodyne TDI meticulously developed a custom multi-output assembly that integrates two of their highly advanced standard power supplies, along with a specially designed Printed Circuit Board Assembly (PCBA). This assembly is engineered to facilitate efficient communication and comprehensive monitoring through the Power Management Bus (PMBus) within a cart-based medical environment, ensuring seamless operation and reliability. Power Supply #1 is equipped with the Astrodyne TDI ASM550-480-BNH-S00 model, renowned for its robust performance and reliability, making it an ideal choice for demanding medical applications. Meanwhile, Power Supply #2 incorporates the dependable Astrodyne TDI ASM400S-12 standard, which is well-regarded for its consistent output and efficiency. The expertly crafted PCBA by Astrodyne TDI plays a crucial role in enabling the precise monitoring and management of essential functions such as AC OK, DC OK, and Remote On/Off for both PSU1 and PSU2. These functions are critical for ensuring the system's operational integrity and safety. Connections are made via a Molex-type connector, which is known for its secure and reliable connectivity. Additionally, this PCBA serves as the output interconnect for PSU1 and PSU2, allowing for connections through terminal blocks. This design choice ensures optimal performance and ease of maintenance, making it a vital component in the overall power distribution solution.