FLEX Series Isolation Stations

Astrodyne TDI’s FLEX Series Isolation Station delivers safe, isolated power in a compact, fully enclosed, plug-and-play design built for global medical applications. With worldwide voltage compatibility, modular inlet and outlet options, remote ON/OFF capability, low leakage performance, and full IEC 60601 medical safety approvals, the FLEX Series simplifies system integration while reducing regulatory burden, design complexity, and time to market.

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Modular, Medical-Grade Power Isolation, Ready to Deploy

Designed to support faster system deployment and global compliance, the FLEX Series offers configurable input and output voltages from 100 to 240 VAC with modular NEMA, IEC 320, or Schuko inlet and outlet options. Low leakage performance helps eliminate ground loop issues, while features such as external outlets, remote ON/OFF control, and an integrated equipotential stud enhance safety and usability in clinical environments. Pre-certified to IEC 60601 and recognized by UL, cUL, TÜV, CB, and CE, the FLEX Series helps OEMs reduce safety testing effort, regulatory risk, and overall cost to launch complete medical systems.

FLEX Series Isolation Stations

 

Features

  • Fully enclosed, plug-and-play isolation station

  • Worldwide input and output voltage support (100 / 120 / 220 / 230 / 240 VAC)
  • Modular inlet and outlet configurations (NEMA, IEC 320, Schuko)
  • External outlet options
  • Remote ON/OFF capability
  • Low leakage current design
  • Ground loop elimination
  • Equipotential grounding stud
  • Medical safety approvals (IEC 60601, UL, cUL, TÜV, CB, CE, S-Mark)
  • Toroidal isolation transformer architecture
  • Optional encapsulated potting
  • 3-phase toroidal package options
  • Custom mounting and made-to-order enclosure options
  • Cost-effective design and assembly
  • Integrated power management approach
  • Pre-engineered, validated solution

Benefits

  • Simplifies system integration and reduces installation time

  • Enables global deployment with a single power platform

  • Allows system-specific power layouts without redesign
  • Improves accessibility and flexibility in carts, racks, and enclosures
  • Supports centralized system control and power management
  • Meets stringent medical safety requirements
  • Improves system reliability and signal integrity
  • Enhances patient and operator safety
  • Reduces regulatory risk, cost, and time-to-market
  • Delivers high efficiency, low noise, and reliable isolation
  • Enables operation in harsh or demanding environments
  • Ensures correct phase connection and simplified installation
  • Fits seamlessly into OEM mechanical designs
  • Lowers overall system cost
  • Reduces space, weight, BOM, and labor by eliminating redundancies
  • Shortens design cycles and accelerates product launch

Technical Specifications

Specification Description
Input Voltage 100 / 120 / 220 / 230 / 240 VAC
Frequency 50 / 60 Hz
Output Voltage Configurable to match input voltage
Isolation Type Medical-grade isolation transformer
Leakage Current Low leakage, suitable for medical applications
Phase Options Single-phase and 3-phase configurations available
Inlet Options NEMA, IEC 320, Schuko
Outlet Options NEMA, IEC 320, Schuko; external outlets optional
Control Interface Local and remote ON/OFF
Grounding Equipotential grounding stud
Enclosure Fully enclosed, made-to-order options available
Environmental Options Encapsulated potting for harsh environments
Safety & Compliance IEC 60601, UL, cUL, TÜV, cTÜV, CB, CE, S-Mark (Japan)
Mounting Options Custom mounting supported
Configuration Modular, made-to-order

Why FLEX Series?

The FLEX Series Isolation Station provides a scalable, compliant, and customizable power isolation platform that enables OEMs to focus on innovation — not power design, safety approvals, or system risk.

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Frequently Asked Questions - Isolation Stations

General Questions

Medical-grade isolation stations are commonly certified to:

  • IEC / UL 60601
  • UL, cUL
  • TÜV / cTÜV
  • CB Scheme
  • CE Mark
  • S-Mark (Japan)

These certifications help reduce regulatory time and cost for complete systems.

Many of AstrodyneTDI's designs offer remote ON/OFF capability, allowing centralized system control, improved usability, and easier integration into carts, racks, or automated systems.

By integrating isolation, power distribution, and safety compliance into one unit, isolation stations help:

  • Reduce BOM count
  • Minimize wiring and labor
  • Eliminate redundant components
  • Shorten compliance testing and certification cycles

AstrodyneTDI's isolation stations support worldwide voltages, typically:

  • 100 / 120 / 220 / 230 / 240 VAC
    Both standard and customized input/output configurations are available depending on the application.
Not always required, but isolation stations are a common and effective way to help medical systems meet IEC 60601 leakage current and isolation requirements, especially in patient-connected equipment.

Related Isolation Station Solutions

Astrodyne TDI offers a complete portfolio of pre-engineered isolation stations designed to support a wide range of medical and sensitive electronic applications. From compact, space-constrained systems to high-power platforms, these standardized series provide proven safety, reliability, and faster time-to-market.

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Why Choose Astrodyne TDI FLEX Series?

Astrodyne TDI’s FLEX Series combines robust electrical protection and configurability, supporting critical environments where safety and reliability cannot be compromised — especially in medical and high-sensitivity applications where isolated power matters most.